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Automating Overall Migration Testing

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How integrated gravimetric testing can simplify laboratory workflows, reduce manual operations and improve testing efficiency for food contact materials.

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Automating Overall Migration Testing for Food Contact Materials

Food contact materials are subject to increasingly stringent regulatory requirements, while testing laboratories are also under growing pressure to improve efficiency, consistency and testing capacity. Traditional Overall Migration testing involves multiple repetitive steps, including sample exposure, evaporation, drying, cooling and precision weighing.

Automation can simplify these operations while maintaining the accuracy, consistency and data integrity required for routine laboratory testing.

An Automated Approach to Overall Migration Testing

The Labthink C840H Integrated Overall Migration Testing System is designed to automate key stages of gravimetric Overall Migration testing.

The system integrates controlled testing procedures with precision weighing and automated data processing. It supports applications involving commonly used food simulants and testing associated with EN 1186 and EU Regulation No. 10/2011.

By integrating multiple operations into a single system, the C840H helps reduce manual intervention and improve efficiency, particularly for routine and higher-volume testing.

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Designed for Accuracy, Safety and Data Integrity

Precision Weighing

The C840H incorporates a 0.01 mg high-precision balance and a controlled weighing environment to support stable and repeatable measurements. Automated weighing also reduces unnecessary sample handling and potential operator-related variation.

Operator Safety

Traditional workflows require analysts to repeatedly handle heated vessels, samples and chemical simulants. By integrating key operations into a controlled system, the C840H reduces direct manual intervention and helps make routine testing safer and more convenient.

Automated Calculation and Data Management

The C840H automatically records weighing data and performs calculations based on predefined testing parameters, reducing manual transcription and calculation.

Its professional software is designed to support GMP data traceability requirements, with:

  • Multi-level user access management, with configurable permissions according to user roles;
  • Electronic signature functions designed with reference to 21 CFR Part 11 requirements;
  • Automated data recording and calculation to improve data consistency and traceability.

Together, these functions help laboratories reduce manual workload while strengthening data integrity throughout the testing process.

Building Practical Experience in Laboratory Applications

The C840 Series is designed to automate routine gravimetric testing and is being applied in laboratory environments across different markets.

The system has already been introduced in several application environments, including laboratories and organizations in the European packaging and materials industry. These applications provide valuable practical experience and user feedback as we continue to develop and optimize the solution for routine laboratory testing.

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See the C840H in Operation

The following product page and video provide an overview of the Labthink C840H Integrated Residue on Evaporation Testing System and demonstrate its integrated approach to Overall Migration testing.

Watch the video to see how the C840H integrates automated process control, precision weighing and data management to streamline the Overall Migration testing workflow.

Beyond Overall Migration Testing

While the C840 Series focuses on Overall Migration and related gravimetric applications, Labthink also provides automated solutions for other laboratory requirements:

  • C850 Series – Water-Insoluble Matter Testing: Automates gravimetric testing and reduces repetitive filtration, evaporation, drying and weighing operations. See more
  • C860 Series – Residue on Ignition / Ash Content Testing: Automates high-temperature ignition and subsequent weighing for routine ash and residue testing. See more
  • C870 Series – Loss on Drying (LOD) / Moisture Testing: Provides automated gravimetric moisture and LOD testing for routine quality control applications. See more

Together, these systems provide laboratories with automated solutions across a range of gravimetric testing applications, helping move routine testing toward greater efficiency, consistency, safety and data integrity.